What is the purpose of TPU film slitting, what processes are involved, and what are the common slitting methods?

TPU films are typically supplied in rolls with standard widths such as 1.37 m and 1.53 m. However, these standard sizes do not always meet specific customer requirements. To achieve the desired size, slitting is necessary to convert the original roll into materials that match the required dimensions.

Slitting is the process of converting TPU film materials that do not meet the required dimensions into suitable ones using specialized slitting equipment. This step is often part of a production sequence that includes slitting, printing or coating, laminating, and further slitting to prepare the final product.

Common TPU film slitting methods include:

1. Edge trimming: Removes the process edge material left from previous production steps, commonly used in the processing of laminated films and similar materials.
2. Slitting: Converts wide rolls into multiple narrower rolls to obtain the required width specifications.
3. Rewinding: Divides large-diameter rolls into several smaller rolls. Proper slitting and rewinding help ensure good appearance and stable winding quality of the final product.

The main purposes of slitting TPU films are:

1. To correct appearance defects such as misalignment or uneven winding, improving the overall quality grade of the product.
2. To re-inspect the entire length of the film during slitting and remove defective sections, ensuring consistent quality.

Regardless of the slitting method used, the processed film must meet the required dimensional specifications — including width, length, and quality parameters such as flatness, appearance, and winding condition — to ensure optimal performance in downstream applications.